Optimize Energy Management With Dual Membrane Biogas Balloon Mounted On Digester
Product Description
The MDS Optimize Energy Management With Dual Membrane Biogas Balloon Mounted On Digester represents a validated design for the efficient storage of digester gas, characterized by a low total cost of ownership. This storage system facilitates easier installation, incurs lower initial capital expenditures, and demands reduced operational costs compared to alternative gas storage methods. Its innovative design enables variable gas storage within the inner membrane while maintaining constant pressure during both gas production and utilization; concurrently, the air-inflated outer membrane provides necessary gas pressure and protection.
Constructed from advanced cross-woven fabric coated with PVC and equipped with ultraviolet (UV) ray protection, the outer membrane has demonstrated resilience against various weather conditions. The material's durability ensures that it can withstand harsh environmental factors such as extreme temperatures, heavy rainfall, and strong winds without compromising its structural integrity or functionality. An ultrasonic sensor is strategically positioned at the center of the sphere to continuously monitor the volume of stored gas. This real-time monitoring capability allows operators to make informed decisions regarding energy management and resource allocation.
This configuration empowers operators to optimize gas utilization effectively for powering generators and/or heating systems. By providing precise data on available resources, facilities can adjust their operations dynamically based on current needs and supply levels. Utilizing the Optimize Energy Management With Dual Membrane Biogas Balloon Mounted On Digester applications not only aids in storing digester gas but also mitigates or eliminates 'flaming' emissions from digesters—an important consideration in waste management practices aimed at reducing greenhouse gases.
Furthermore, this technology supports sustainability initiatives by enabling facilities to harness renewable energy sources more efficiently. When integrated with generators and/or hot water boilers in their system designs, these balloons facilitate significant reductions in reliance on electric grid power. As a result, organizations can achieve greater energy independence while contributing positively to environmental conservation efforts.
In addition to its practical benefits, ongoing research into advancements in materials science may lead to even more robust versions of this technology in future iterations. Innovations could include enhanced insulation properties or improved resistance against chemical degradation caused by biogas components over time. Such developments would further solidify the role of MDS dual membrane systems as essential tools in modern waste-to-energy strategies across diverse industries including agriculture, municipal waste treatment plants, and industrial processing facilities.
Main Technical Parameters
| S/N | Items | Parameter Values |
| 1 | Capacity | Customized |
| 2 | Design pressure | 3mbar~20mbar |
| 3 | Operating pressure | 3mbar~15mbar |
| 4 | Outer membrane thickness | 0.74-1.20mm |
| 5 | Inner membrane thickness | 0.74~1.20mm |
| 6 | Max. wind load | 32.6m/s |
| 7 | Max. snow load | 30kg/m² |
| 8 | Applied temperature | -30℃ to +70℃ |
| 9 | Design service life | ≥20 years |
| 10 | Weld seam width | ≥70mm |
| 11 | Methane permeability | ≤200cm³ /m²·d·0.1MPa (23℃, 65% R.H.) |
| 12 | Flame retardancy | B1 |
| 13 | Warranty | 10 years |
| 14 | Country of Origin | China |
Advantages
- High safety factor: The double-membrane gas tank is engineered for exceptional safety and reliability, making it suitable for diverse climatic conditions, including extreme cold, intense heat, and areas prone to seismic activity. It features an overpressure safety valve and a biogas leak detection system. The entire gas tank is fabricated and rigorously tested in the factory to ensure quality assurance. There are no guide rails, lifting pistons, or other components susceptible to wear; thus, it remains unaffected by freezing temperatures, requires no heating or adjustments, does not generate negative pressure that could lead to structural failure or collapse, and can operate autonomously.
- No pollution: In contrast to traditional wet gas tanks, the double-membrane gas tank eliminates the generation of significant quantities of phenol-laden wastewater, thereby preventing secondary pollution.
- Long service life: The inner membrane boasts a lifespan exceeding 25 years while the outer membrane lasts over 20 years.
- Convenient and quick installation: Only a basic concrete foundation is required; installation can be completed within days—resulting in substantial savings on both time and costs.
- Cost efficiency: The design allows for complete utilization of the tank's volume with no dead zones present. Weighing less than five tons overall significantly simplifies civil engineering requirements for its foundation while reducing associated costs compared to traditional dry or wet gas tanks.
- Temperature adaptability: The double-membrane gas tank operates effectively across a broad temperature spectrum—including extreme cold and heat—without necessitating additional heating or cooling systems.
- Minimal maintenance: Featuring self-cleaning capabilities reduces maintenance demands; additionally, corrosion-resistant materials further minimize upkeep needs.
- Environmental sustainability: Both manufacturing processes and operational use yield minimal waste production; moreover, materials exhibit excellent recyclability potential which facilitates effective collection and storage of renewable energy sources such as biogas—thereby mitigating environmental pollution as well as energy consumption levels.
- Stability: Employing advanced control technologies alongside high-quality materials ensures stability and reliability in gas storage operations; its structural design also provides robust resistance against seismic events and wind forces.
- High utilization rate: Gas utilization rates can achieve up to an impressive level of full output efficiency.
Quality Service and Warranty
- 100% quality testing for every finished product before delivery;
- Professional Aging testing room for aging testing time over 8 hours
- Professional function testing for every process
- 2 years warranty service for whole set equipment.
- To repair the outer-membrane and inner-membrane for free within 10 years.
- Free replacement for outer membrane and inner membrane within 3 years since customer receives equipment.
Applications
- Livestock farm
- Brewery wastewater treatment
- Beer wastewater treatment plant
- The paper mill wastewater treatment
- Urban sewage treatment
- Garbage disposal
- Food waste treatment
- Food wastewater treatment
- Crops’ waste treatment
- Food factory sewage treatment, etc.
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